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Fanuc Power Mate Alarm List: Complete Guide with Error Codes, Meanings, and Troubleshooting Tips

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    If you're working with Fanuc Power Mate controllers, encountering alarms is part of the journey. Whether you're using Power Mate Model D, Model H, or i–D series, alarms help pinpoint issues and get your machine back on track. But understanding what they actually mean—and how to fix them—is key to minimizing downtime.

    In this guide, we’ve compiled the most common Fanuc Power Mate alarms, including their meanings and recommended actions. Whether you’re a technician, engineer, or maintenance operator, this list will help you decode those flashing numbers on your CNC screen.


    What Is a Fanuc Power Mate Alarm?

    Fanuc Power Mate alarms are system-generated error codes that indicate hardware, software, or communication problems within the controller or related components. They’re triggered when something goes outside normal operating parameters—think servo overloads, encoder issues, I/O faults, and more.

    Fanuc alarms are typically categorized as:

    • Servo Alarms

    • System Alarms

    • Spindle Alarms

    • Input/Output (I/O) Alarms

    • Operator or Manual Errors

    Each type has a code and message displayed on the operator panel, making it easier to identify and fix the issue.


    Common Fanuc Power Mate Alarm Codes and Meanings

    Below is a list of common alarms for Fanuc Power Mate D, H, and i-D series controllers:

    System Alarms

    Alarm Code Description Possible Causes Recommended Action
    000 Watchdog Timer Alarm Internal system error Cycle power. If issue persists, check PCB or replace CPU
    001 ROM Checksum Error Corrupt ROM or firmware Reload firmware or replace main board
    003 SRAM Parity Error SRAM error or data corruption Re-initialize parameters or replace SRAM board
    004 CPU Error Internal processor fault Replace CPU module
    008 Format Error Incompatible parameter format Reload parameters or check configuration settings

    Servo Alarms

    Alarm Code Description Possible Causes Recommended Action
    400 Servo Alarm – Excess Error Encoder misalignment, mechanical overload Inspect motor coupling, check encoder, realign axis
    401 Servo Error Detection Abnormal motor feedback Reset alarm and verify feedback loop
    402 Overcurrent Short circuit or servo drive fault Inspect wiring, replace servo amplifier if needed
    403 Overload Alarm Excessive load or resistance Check mechanical binding or axis drag
    409 Velocity Control Alarm Tacho or feedback signal error Check motor connections or replace tacho-generator

    Spindle Alarms (if applicable)

    Alarm Code Description Possible Causes Recommended Action
    600 Spindle Drive Error Inverter fault, motor overheating Inspect cooling, check spindle amplifier
    602 Speed Reference Error Encoder or command signal missing Inspect encoder wiring or replace sensor

    I/O Alarms

    Alarm Code Description Possible Causes Recommended Action
    700 I/O Link Error Communication fault between CNC and I/O Check fiber optic or serial cable, reboot system
    701 I/O PCB Error Internal I/O board fault Inspect I/O PCB or replace
    710 Ladder Sequence Error Improper I/O program logic Check PMC ladder program

    Operator/Manual Alarms

    Alarm Code Description Possible Causes Recommended Action
    900 Emergency Stop E-stop button pressed or external fault Release E-stop, inspect for faults
    903 Door Open Door interlock open Close door properly and reset
    905 Machine Lock M-code or parameter lock active Disable machine lock if needed


    How to View and Reset Alarms

    To view and reset alarms on Fanuc Power Mate:

    1. Check the Operator Display: Alarms appear as numerical codes. Use the system manual to look up meanings.

    2. Use the Diagnosis Page: Navigate to the [DIAGNOSIS] or [SYSTEM → ALARM] screen.

    3. Power Cycle the Controller: For minor issues, switching off and on might reset the alarm.

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    References
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